Fluidizing Fluid Bed Technology

Oct 13, 2025 by leolavanderia.com.br 4 views

# PRA Bio-Oil Factory Design from Corn Batang: Environmentally Friendly Solutions with High Profitability

Introduction

The utilization of agricultural waste, such as corn stems, is a great opportunity in the development of renewable energy. Through a rapid pyrolysis process, corn rods can be converted into bio-oil, environmentally friendly fuels that can be an alternative to fossil fuel. The Bio-Oil Factory Development Plan from Batang Jagung is located in Sei Mangkei Village, Bosar Maligas District, Simalungun Regency, North Sumatra, with a production capacity of 2,250 tons/year. This article will discuss the design and feasibility of the bio-oil factory, including its economic analysis, advantages, and positive impacts.

Design and Operation of the Bio-Oil Factory

The factory is designed to operate for 330 days a year using fluidizing fluid bed technology that runs the pyrolysis process at a pressure of 4 atm and temperature of 480 ° C. The reaction conversion that occurs in the reactor reaches 100% thanks to the use of gas fluidizing. The land area needed for factory construction is 14,900 m2, and is expected to employ 121 people. This factory is planned as a Limited Liability Company (PT) with a line organizational structure led by the President Director.

Fluidizing Fluid Bed Technology

The use of fluidizing fluid bed technology is a key factor in the design of the bio-oil factory. This technology allows for the efficient and effective conversion of corn rods into bio-oil, with a high reaction conversion rate of 100%. The fluidizing fluid bed technology also enables the factory to operate at a high temperature of 480 ° C, which is necessary for the pyrolysis process.

Production Capacity and Employment

The bio-oil factory has a production capacity of 2,250 tons/year, which is a significant amount of bio-oil that can be produced from corn rods. The factory is expected to employ 121 people, which will not only provide jobs for the local community but also contribute to the local economy.

Economic Analysis and Feasibility

The results of the economic analysis showed a large potential profit from the construction of this factory. The total investment capital needed reaches Rp 43,714,723,048,-with a year production cost of Rp 14,648,143,330. The annual revenue projection from bio-oil sales is estimated to reach Rp. 27,433,875,427,-, generating net profit of Rp 8,922,762,406.

Economic Analysis Results

The economic analysis results show that the construction of the bio-oil factory is feasible and profitable. The total investment capital needed is Rp 43,714,723,048,-, which is a significant amount of money. However, the annual revenue projection from bio-oil sales is estimated to reach Rp. 27,433,875,427,-, which is a significant amount of money that can be generated from the sale of bio-oil.

Break-Even Point (BEP)

The break-even point (BEP) is the point at which the factory's revenue equals its costs. The BEP for the bio-oil factory is 50.55%, which means that the factory can reach the break-even point in a relatively short time.

Promising Financial Indicators

In addition to the economic analysis results, other financial indicators also show positive results. Return on Investment (ROI) of 20,4141% shows a good rate of return on investment. Pay Out Time (Pot) for 5 years indicates a relatively fast return time. Return on Network (RON) which reached 34,0191% and Internal Rate on Return (IRR) of 32.9402% further strengthens the potential profit that can be achieved from this investment.

Return on Investment (ROI)

The return on investment (ROI) is a financial indicator that shows the rate of return on investment. The ROI for the bio-oil factory is 20,4141%, which is a good rate of return on investment.

Pay Out Time (Pot)

The pay out time (Pot) is a financial indicator that shows the time it takes for the factory to pay back its investment. The Pot for the bio-oil factory is 5 years, which is a relatively fast return time.

Advantages and Positive Impacts of Factory Construction

The construction of the bio-oil factory from Batang Corn has several advantages, including:

Environmentally Friendly

The use of agricultural waste as raw materials reduces environmental pollution due to burn biomass directly.

Renewable Energy Source

Bio-Oil is an alternative to renewable and sustainable fuel.

Encouraging the Local Economy

Factory construction will open jobs and encourage economic growth in the local area.

Increasing the Added Value of Agricultural Waste

Utilization of corn stems as raw material for bio-Oil increases added value and reduces waste of agricultural waste.

Conclusion

Based on economic analysis and large profit potential, the construction of the bio-oil factory from the corn trunk is worth realizing. This project not only provides promising financial benefits, but also has a positive impact on the environment and the community. The construction of this factory can be a clear example of the use of agricultural waste to produce renewable energy and improve the welfare of the community.

Conclusion

In conclusion, the bio-oil factory from Batang Corn is a feasible and profitable project that can provide a positive impact on the environment and the community. The construction of this factory can be a clear example of the use of agricultural waste to produce renewable energy and improve the welfare of the community.
# Frequently Asked Questions (FAQs) about the Bio-Oil Factory from Corn Batang

Introduction

The bio-oil factory from corn batang is a promising project that can provide a positive impact on the environment and the community. However, there may be some questions and concerns that need to be addressed. In this article, we will provide answers to some frequently asked questions (FAQs) about the bio-oil factory from corn batang.

Q: What is the purpose of the bio-oil factory from corn batang?

A: The purpose of the bio-oil factory from corn batang is to convert corn rods into bio-oil, an environmentally friendly fuel that can be used as an alternative to fossil fuel.

Q: What is the production capacity of the bio-oil factory from corn batang?

A: The production capacity of the bio-oil factory from corn batang is 2,250 tons/year.

Q: What is the expected employment rate of the bio-oil factory from corn batang?

A: The expected employment rate of the bio-oil factory from corn batang is 121 people.

Q: What is the total investment capital needed for the bio-oil factory from corn batang?

A: The total investment capital needed for the bio-oil factory from corn batang is Rp 43,714,723,048,-.

Q: What is the expected revenue from the sale of bio-oil from the factory?

A: The expected revenue from the sale of bio-oil from the factory is estimated to reach Rp. 27,433,875,427,-.

Q: What is the break-even point (BEP) of the bio-oil factory from corn batang?

A: The break-even point (BEP) of the bio-oil factory from corn batang is 50.55%.

Q: What are the financial indicators of the bio-oil factory from corn batang?

A: The financial indicators of the bio-oil factory from corn batang include Return on Investment (ROI) of 20,4141%, Pay Out Time (Pot) for 5 years, Return on Network (RON) of 34,0191%, and Internal Rate on Return (IRR) of 32.9402%.

Q: What are the advantages of the bio-oil factory from corn batang?

A: The advantages of the bio-oil factory from corn batang include:

Environmentally friendly: The use of agricultural waste as raw materials reduces environmental pollution due to burn biomass directly.
Renewable energy source: Bio-Oil is an alternative to renewable and sustainable fuel.
Encouraging the local economy: Factory construction will open jobs and encourage economic growth in the local area.
Increasing the added value of agricultural waste: Utilization of corn stems as raw material for bio-Oil increases added value and reduces waste of agricultural waste.

Q: What are the potential risks and challenges of the bio-oil factory from corn batang?

A: The potential risks and challenges of the bio-oil factory from corn batang include:

Market fluctuations: The price of bio-oil may fluctuate in the market, affecting the revenue of the factory.
Raw material availability: The availability of corn rods as raw material may be affected by factors such as weather conditions and pests.
Competition: The bio-oil factory from corn batang may face competition from other bio-oil producers.

Q: How can the bio-oil factory from corn batang mitigate the potential risks and challenges?

A: The bio-oil factory from corn batang can mitigate the potential risks and challenges by:

Diversifying the raw material sources to reduce dependence on a single source.
Implementing a robust market analysis and pricing strategy to mitigate market fluctuations.
Investing in research and development to improve the efficiency and quality of the bio-oil production process.
Building strong relationships with suppliers and customers to ensure a stable supply chain.

Conclusion

The bio-oil factory from corn batang is a promising project that can provide a positive impact on the environment and the community. However, it is essential to address the potential risks and challenges associated with the project. By understanding the FAQs and taking steps to mitigate the potential risks and challenges, the bio-oil factory from corn batang can be a successful and sustainable project.